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引领数字化浪潮,臻鼎 × 研华共塑PCB产业绿色未来

Date: 3/20/2025 12:00:00 AM

在全球数字化浪潮的推动下,印刷电路板(PCB)产业的龙头企业——臻鼎科技集团,正以其前瞻性的视角和战略布局,引领行业迈向数字化、智能化和绿色化的新纪元。面对全球市场的激烈竞争和环保节能的双重挑战,臻鼎科技集团携手全球工业物联网领导企业研华科技,共同开启数字化转型的新篇章。

臻鼎科技集团与研华科技的合作源于对数字化转型的共同追求和对行业未来发展的深刻洞察。作为全球PCB产业的龙头企业,臻鼎科技集团一直致力于通过技术创新提升生产效率和产品质量,同时积极响应全球环保和节能的号召。研华科技作为全球领先的工业物联网厂商,在智能制造和智慧能源管理领域拥有丰富的经验和技术积累。双方的合作,旨在通过数字化技术的应用,推动PCB产业的转型升级,实现提质增效、生产安全、节能减碳的目标。

引领数字化浪潮,臻鼎 × 研华共塑PCB产业绿色未来

2024年6月17日,臻鼎科技集团与研华科技在深圳签署战略合作协议

目前,研华智能制造EHS厂务环安卫方案、iEMS智慧能源管理方案已在臻鼎科技集团的深圳、淮安与秦皇岛三大厂区全面导入实施。此前,研华工业物联网事业群总经理蔡奇男先生有幸深入采访了臻鼎科技集团的董事长沈庆芳先生、营运长李定转先生以及鹏鼎控股总经理林益弘先生,探寻臻鼎科技集团在数字化转型浪潮中的实践经验与未来规划,以及与研华合作背后的故事。

沈董领航:臻鼎全球布局中的PCB产业雄心

沈董领航:臻鼎全球布局中的PCB产业雄心

作为全球PCB产业的领头羊,臻鼎科技集团在沈庆芳董事长的领导下,始终坚持创新驱动,不断探索数字化转型的新路径。沈董在访谈中提到,臻鼎科技集团自2006年成立以来,便致力于提供全方位的PCB产品与服务,涵盖软性电路板、类载板、高密度连接板等多种类型。随着电子设备市场的不断扩大,臻鼎科技集团的业务版图也日益全球化,不仅在中国大陆、中国台湾、泰国和印度拥有生产基地,还在美洲与亚洲设有20个服务中心,员工人数超过40,000人。

沈董强调,面对全球市场的激烈竞争和环保节能的双重挑战,臻鼎科技集团必须走在行业前列,通过数字化转型提升企业的核心竞争力。他表示,臻鼎科技集团的发展愿景是成为PCB产业界的顶尖企业,以永续发展为导向,全面推动环境(E)、社会(S)、公司治理(G)各面向的发展。在这个过程中,与研华科技的战略合作,为臻鼎集团的数字化转型提供了强有力的技术支持。

“研华科技作为全球领先的工业物联网厂商,在多个产业的智能制造和智慧能源管理领域拥有丰富的经验。我们期望利用研华领先的技术方案及丰富的落地经验,协助臻鼎全面实现数字化、智慧化和绿色化转型,在提质增效、生产安全、节能减碳等方面取得实际成效。” 沈董表示。

在谈到未来的发展时,沈董还表示,臻鼎科技集团将继续加大在研发和创新上的投入,推动PCB产业的技术进步。同时,他也强调了可持续发展的重要性,臻鼎科技集团将积极响应全球环保和节能的号召,通过技术创新和管理模式的改进,实现企业的绿色发展。

李总践行:数字化赋能PCB生产的变革之路

李总践行:数字化赋能PCB生产的变革之路

在数字化转型的实践中,李定转营运长分享了臻鼎科技集团在生产安全和能源管理方面的挑战与突破。他指出,PCB作为电子业的 “航空母舰”,其产品发展日益高阶,难度不断增加。同时,PCB工厂涉及众多药水和热制程,传统的生产安全管理存在诸多痛点,如安全警报分散、时效性差等,这些问题在数字化转型的过程中得到了有效解决。通过导入研华的EHS厂务环安卫解决方案,臻鼎集团成功构建了一个24小时实时监管的安全监督平台,实现了早发现、早预警的闭环管理机制。在能源管理方面,臻鼎科技集团通过研华的iEMS智慧能源管理方案,实现了空压机系统的AI节能智控升级,预计每年可节省约450万人民币的电费,为集团的节能减排计划做出了重要贡献。

“研华是工业电脑领域的全球领先企业,在安全系统整合和节能管理方面具有丰富的经验和专业的技术。”李总说道,“臻鼎作为全球PCB领先企业,双方的合作可谓强强联合。在合作前,臻鼎团队多次前往研华参访,深入了解其智能化系统。我们发现,研华在理念上与臻鼎相近,且在系统整合方面的丰富经验让臻鼎充满信心。经过严密评估,臻鼎最终选择了研华的方案,期望借助其技术优势,在提升产品质量和安全性的同时,实现高效节能生产。”

目前,研华的方案已在臻鼎多个园区成功导入。在安全管理方面,新的园区(如礼鼎园区)通过该方案实现了安全、机电、环保等多方面信息的实时整合与透明化管理,所有信息连接至中控中心,不断迭代更新,确保了生产过程的安全性。在节能管理方面,淮安园区作为示范线,通过该方案实现了显著的节能改善。未来,这一方案将在集团大陆园区全面导入,实现集团优势的整体连接。同时,相关信息将直接推送至主管手机,确保15分钟内对任何异常情况做出及时处置,大大提高了管理效率和安全性,为集团带来了全方位的效益提升。

林总拓展:智慧园区引领PCB产业新未来

林总拓展:智慧园区引领PCB产业新未来

随着全球产业竞争加剧和不确定性增加,数字化转型已成为企业提升效率、保持竞争力的关键方向。“因此,臻鼎制定了全面的数字化转型战略,旨在通过全员参与,提升公司整体效率,应对未来挑战。”林益弘总经理在访谈中提到。

他表示,数字化转型不仅仅是导入系统,更涉及全员观念的转变和企业架构的全面更新。在具体行动上,臻鼎将数字化转型分为制造领域和周边领域。在制造领域,致力于获取完整数据,通过数据分析和治理优化流程,提高生产效率;在周边领域,重点关注节能减碳、环保和安全运作保障。公司先设定长期战略目标,建立顶层设计,明确全局观,然后筛选优先事项,持续推进。同时,积极引入新技术,加强与战略伙伴的合作,共同推动数字化转型进程。

臻鼎科技集团通过与研华的合作,不仅在生产安全和能源管理方面取得了显著成效,更在智慧园区建设上迈出了坚实的步伐。林总强调,智慧园区的建设涉及到设备的全生命周期管理、能效优化、低碳节能管理等多个方面。臻鼎科技集团希望通过数字化技术的应用,实现园区的智能化运营,提升整体效益。同时,他也提到,臻鼎科技集团将在未来与研华科技在AI领域展开更深入的合作,包括设备的预测性维护、工业质检服务、安全生产服务等,以实现能源成本的降低和低碳或零碳的价值。

最后,林总总结了集团数字化转型的重要心法。首先,全员参与是关键,公司领导层和全体员工必须深刻认识数字化的重要性,形成共识。其次,选择优秀的合作伙伴至关重要,合作伙伴能够带来新的思路和技术支持。最后,数字化转型是一个长期过程,需要持续推进,明确目标,不断积累经验,才能实现更好的效益。在这一过程中,臻鼎将秉持坚定的信念,稳步前行,打造数字化智慧园区,引领PCB产业发展新潮流。

研华助力:创新方案驱动臻鼎数字化腾飞

研华为臻鼎科技集团提供的一系列创新的解决方案,有力推动了臻鼎在数字化转型道路上的快速发展。

在安全管理方面,研华的EHS厂务环安卫解决方案发挥了关键作用。该方案帮助臻鼎集团构建了一个综合性的安全监督平台,该平台能够整合消防、机电、环工、制造等十余个孤岛子系统安全信号,实现数据的集中监控和管理。通过这个平台,臻鼎集团能够实时掌控工厂的所有状况,一旦检测到危险情况或异常,系统会第一时间自动通知相关人员,确保管理人员即便不在现场也能及时掌握情况并做出响应。

引领数字化浪潮,臻鼎 × 研华共塑PCB产业绿色未来

在能源管理领域,研华的iEMS智慧能源管理方案及AI节能算法为臻鼎带来了显著的节能效益。以空压机管理为例,Compressor空压机能效管理解决方案通过内置的AI节能演算法,实现了空压机的智能化控制。据统计,仅在淮安园区两个空压站导入智能控制后,每年就为臻鼎节省了70万的电费。若未来国内三个地区全面导入,预计每年节省的电费将多达450万,这对于企业落实节能减排计划、实现可持续发展具有重要意义。

此外,研华在项目实施过程中展现出了高度的专业能力和服务精神。从臻鼎新厂房的规划阶段开始,研华团队就积极参与其中,凭借丰富的经验为各子系统的建置提供专业建议,确保系统之间能够实现高效的数据采集与整合。例如,建议臻鼎采用开放性系统,为后续多个子系统的顺利上线及数据交互奠定了坚实基础。此外,研华全球营运网络覆盖 27 个国家,其中国昆山、中国台北、日本福冈 3 个世界级生产基地能够为臻鼎提供本土化响应的便捷服务,及时解决项目中遇到的各种问题,有力保障了项目的顺利推进。

结语:数字化转型的持续探索

研华的解决方案与臻鼎的业务深度融合,不仅帮助臻鼎实现了安全生产、节能增效等目标,还为其数字化转型提供了强大的技术支撑和保障,助力臻鼎在PCB产业的激烈竞争中脱颖而出,迈向更加智能化、绿色化的未来。

沈董、李总和林总均表示,研华以丰富的经验和技术方案为臻鼎科技集团的数字化转型提供了强有力的保障。双方的合作不仅推动了臻鼎科技集团的数字化进程,也为整个PCB产业的创新发展树立了典范。

展望未来,臻鼎集团将继续深化与研华的合作,将数字化转型的成功经验复制推广到更多的工厂和园区,共同推动全球PCB产业的创新与永续发展。在科技创新的推动下,臻鼎与研华正朝着更加智能、绿色、可持续的未来迈进。

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