• Overview
  • Asia Pacific

能效跃升20%!看研华iEMS智慧能源如何撬动绿色工厂新未来?

Date: 10/10/2025 12:00:00 AM

在华北某工业基地,一家拥有60余年历史的输变电设备制造企业正经历着一场静悄悄的绿色革命。当传统能源管理模式遭遇 "双碳" 政策高压,这家企业通过智慧能源管理系统的分阶、模块化部署,不仅实现了 20% 的能效跃升,更在行业内树立了绿色制造新标杆。


转型前奏:传统能源管理四大困局

作为一家典型的重资产制造企业,其生产园区配电、暖通、空压等高耗能设备密集,传统能源管理模式面临系统性挑战:

  1. 用能效率低:全厂年耗电数百万度,但各能源部门各系统能耗是一本“糊涂”账,缺乏精细化管理和能源绩效考核,能源浪费现象突出;
  2. 公辅设施低效运转:空调系统能效低,依靠手动调控,无法满足末端生产及办公环境稳定的冷量需求;空压系统因厂内用气复杂,阶段性突发用气频繁,致使系统压力波动大,产气到用气存在滞后,能耗居高不下;换热站长期人工值守,信息滞后,数据无存储无预警,且无法进行能耗异常追溯;
  3. 运维效率低下:运维依赖人力巡检与纸质记录,效率低、成本高、隐患多; 
  4. 数据孤岛林立:各系统独立运行,数据无法互通,节能潜力难以挖掘。

破局之道:分阶段构建能碳管理体系

随着国家“双碳”政策不断加码,传统制造企业如何破局?作为输变电领域的领军企业,该公司选择了一条“技术驱动、分阶推进”的路径——携手研华科技,导入研华iEMS智慧能源管理解决方案,分阶段构建能碳管理体系,直击节能、降本、安全、减碳四大核心诉求。

第1阶段:夯实基础,构建能碳管理“数字底座”

依托研华iEMS智慧能源管理方案,该企业从数据采集到分析优化层层递进,构建起覆盖全厂的智能化、系统化的能碳管理体系。通过加装智能电表WISE-E301B、采集网关ECU-1251及智能终端ADAM-3600等设备,实现能碳数据的高效采集与互联互通。 同时,借助InsightAPM数字孪生低代码平台强大的多数据源接入能力和灵活扩展能力,提供从数据模型构建、数字孪生建模到可视化的全链服务,助力企业以极简方式搭建能碳管理与厂务设备设施管理系统,实现一体化科学集中管控。

能碳全景掌控

  • 利用研华ECOWatch能源管理,对全厂电力、用水、蒸汽等能源介质进行全方位计量、监测、分析和评估。在100%确保企业能耗数据统计精准的基础上,通过多维度分析对比,及时识别异常用能情况,深入挖掘企业节能潜力,实现能源消耗的精细化管理、绩效考核和对标管理。
  • 同时,通过应用CarbonR碳资产管理,协助企业系统性的开展碳盘查工作,并基于多维度碳排放分析模型对组织边界、排放范围、排放源及温室气体种类进行量化解析。
  • 该体系化分析可帮助企业精准识别各环节碳排放分布特征,从而建立数据驱动的管理决策机制,科学制定生产流程优化、能源结构调整等精准降碳策略,最终实现降碳目标的高效达成。

厂务多系统智控

  • 利用研华FMCS厂务设备设施管理系统,打破系统壁垒,实现了对供电系统、供水系统、蒸汽系统、空压系统等厂务子系统的一体化科学集中管控,降低运维成本。
  • 尤其,通过应用研华Power电力管理,进行用电安全监控和电能质量分析,实时掌握电力设备运行状态,确保电力安全,保障工厂的稳定生产。

空压站节能调优

  • 采用Compressor空压机能效管理系统,通过云边协同技术实现智能调控,在确保末端供气需求的同时,显著减少人为操作能耗。
  • 系统使三个空压站实现安全、稳定、高效运行,较改造前节能达20%。

决策支持可视化

  • 提供报表工具,零代码快速配置,满足客户多元客制化报表需求。
  • 如园区能耗报告、峰平谷复费率报表、能源计量报表等,管理层可“一表掌握”能源成本与减碳进度。

第2阶段:纵深突破,攻坚复杂场景节能

在初步尝到数字化甜头后,该企业启动第二阶段改造,将目光投向更复杂的暖通系统与换热系统节能智控。对园区的暖通空调制冷站、换热站以及独立制冷空调进行自动化及智能化改造,实现站点高效节能和无人值守。

制冷站节能调优

  • 在现有的iEMS能源管理平台上,增加部署研华HVAC暖通空调能效管理系统,并针对3个制冷站分别安装边缘智能控制柜、变频器、电动阀门、传感器、电表及冷量计量等,构建实时数据采集与响应网络。
  • 实时分析系统能效,提供不同工况的节能运行策略,并利用云边协同机制,实现运行参数的动态调整及设备启停的精准智控,在保证满足末端环境参数要求的基础上,实现最大化节能。

换热站无人值守

  • 利用研华网关接入2个换热站的现场数据,实施全面自动化改造,打造数字化换热站,实现远程无人值守运维。
  • 同时,提供能耗分析及设备开关机分析,为换热站节能决策提供有力支持。

价值跃升:从降本到可持续的三维效益

通过研华iEMS的各项智能化应用,该园区实现了能源管理的成本可控、维修可控、安全可控等三大效益。

成本可控

综合能耗降低20%左右

每年可节省300-400万度电

维修可控

日常运维管理效率提升25%

设备运维人员配置减少30%

安全可控

24H不间断监测分析用电数据和智能预警,提前识别安全隐患,确保工厂用电安全

更深远的影响在于管理模式的革新,这种“用数据驱动决策”的理念,正逐步渗透至企业运营的各个环节。

行业启示:节能管理的升维之战

此次合作为该企业绿色转型按下“加速键”,未来,研华iEMS解决方案将拓展至更多厂区,向备品备件、生产自动化等场景延伸,持续释放数字化潜能。实践证明,智慧能源管理绝非“单点突破”,而是贯穿制造全链条的“增效引擎”。 

面向“双碳”长跑,研华iEMS将持续以节能减碳技术与工业场景的深度融合,以“端-边-云”协同的生态能力,实现能源与碳排的全链路闭环管理,ESG永续发展。与伙伴同行,这条路不仅通向合规与效益的平衡,更指向一个更具韧性的绿色未来——在这里,每一度电的节约、每一吨碳的削减,都在为地球与企业的永续经营积累底气。

© 1983-2026 Advantech Co., Ltd.

Privacy Policy

chatbot icon
View All
Featured Products
  • ECOWatch HOT

    Energy Management Platform for Energy Analysis, EnPI Optimization, and Energy Savings

  • EdgeHub HOT

    IoT Device Management, a New Advantech Hardware Specification​

  • IoTSuite HOT

    Industrial IoT Platform for Scalable Data Integration and Application Development

  • OEE+ NEW

    Production Performance and OEE Optimization

  • PHM (Prognostics and Health Management) HOT

    Machine health and failure risk forecasting for proactive machine management

  • VisionSense HOT

    Enterprise Edge AI, Out of the Box. Comprehensive AI-Powered Computer Vision Solution for Facial, People, and Object Analysis.

  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

Free Trial
  • EdgeHub HOT

    IoT Device Management, a New Advantech Hardware Specification​

  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

APIs
  • DataInsight

    Extends IoTSuite, integrating multi-source heterogeneous business data to power analytics-driven decision-making.

  • KB Insight

    AI-powered knowledge management platform that transforms enterprise content into AI-ready knowledge.

  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

IoT Data Platform
  • IoTSuite HOT

    Industrial IoT Platform for Scalable Data Integration and Application Development

  • Ubuntu Pro for Devices

    Ubuntu Pro for Devices is a one-time license to get 10 year LTS security maintenance for the main operating system and additionally 25000+ open-source packages in Ubuntu Main and Universe repository.

Developement Framework
  • AgentBuilder

    Industrial AI Agent development platform for building, orchestrating, and deploying custom AI agents.

  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

Data Management & Analysis
  • CarbonR

    Carbon Management and Reporting Platform Aligned with ISO 14064 and ISO 14067

  • CountingBI

    Comprehensive Retail Analytics Platform

  • DataInsight

    Extends IoTSuite, integrating multi-source heterogeneous business data to power analytics-driven decision-making.

  • ECOWatch HOT

    Energy Management Platform for Energy Analysis, EnPI Optimization, and Energy Savings

  • EdgeHub HOT

    IoT Device Management, a New Advantech Hardware Specification​

  • EdgeLink

    A middleware allows data to be rapidly integrated and transmitted to multiple cloud platforms and third-party systems.

  • IoT Edge

    Deploy industrial IoT platforms on edge devices for device networking and edge computing

  • IoTSuite HOT

    Industrial IoT Platform for Scalable Data Integration and Application Development

  • KB Insight

    AI-powered knowledge management platform that transforms enterprise content into AI-ready knowledge.

  • OEE+ NEW

    Production Performance and OEE Optimization

  • OEEnergy

    Production and Energy Cost Analysis for Manufacturing

  • SignageBI

    Digital Signage Analytics and Visualization Platform

  • WebAccess/SCADA

    Automate data acquisition, visualization, and security effortlessly with WebAccess/SCADA

Agentic AI
  • AgentBuilder

    Industrial AI Agent development platform for building, orchestrating, and deploying custom AI agents.

  • DataInsight

    Extends IoTSuite, integrating multi-source heterogeneous business data to power analytics-driven decision-making.

  • KB Insight

    AI-powered knowledge management platform that transforms enterprise content into AI-ready knowledge.

  • PHM (Prognostics and Health Management) HOT

    Machine health and failure risk forecasting for proactive machine management

  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

Vision AI
  • CountingBI

    Comprehensive Retail Analytics Platform

  • iVideOR Solution

    iVideOR Solutions for video integration in the operating room

  • VisionSense HOT

    Enterprise Edge AI, Out of the Box. Comprehensive AI-Powered Computer Vision Solution for Facial, People, and Object Analysis.

ESG & Sustainability
  • CarbonR

    Carbon Management and Reporting Platform Aligned with ISO 14064 and ISO 14067

  • ECOWatch HOT

    Energy Management Platform for Energy Analysis, EnPI Optimization, and Energy Savings

  • HVAC

    HVAC energy optimization: Monitor, analyze, and optimize HVAC system performance and energy efficiency in real time.

Digital Twin
  • IoTSuite HOT

    Industrial IoT Platform for Scalable Data Integration and Application Development

Operations & Management
  • DeviceOn

    Easy-to-use interface, you can monitor the health status of each device, take real-time actions, troubleshoot problems.

  • EdgeView

    Industrial Visualization Tool for SCADA and IoT Applications

  • IoT Edge

    Deploy industrial IoT platforms on edge devices for device networking and edge computing

  • OEE+ NEW

    Production Performance and OEE Optimization

  • PHM (Prognostics and Health Management) HOT

    Machine health and failure risk forecasting for proactive machine management

  • VisionSense HOT

    Enterprise Edge AI, Out of the Box. Comprehensive AI-Powered Computer Vision Solution for Facial, People, and Object Analysis.

  • WebAccess/CNC

    CNC Monitoring and Connectivity Platform for Smart Manufacturing

  • WebAccess/SCADA

    Automate data acquisition, visualization, and security effortlessly with WebAccess/SCADA

Device & Remote Management
  • DeviceOn

    Easy-to-use interface, you can monitor the health status of each device, take real-time actions, troubleshoot problems.

  • EdgeHub HOT

    IoT Device Management, a New Advantech Hardware Specification​

  • EdgeLink

    A middleware allows data to be rapidly integrated and transmitted to multiple cloud platforms and third-party systems.

  • IoT Edge

    Deploy industrial IoT platforms on edge devices for device networking and edge computing

  • iWard

    The Frictionless Clinical Communication & Collaboration Platform that helps hospitals coordinate inpatient care, respond faster, and bring critical information together without adding complexity.

  • Ubuntu Pro for Devices

    Ubuntu Pro for Devices is a one-time license to get 10 year LTS security maintenance for the main operating system and additionally 25000+ open-source packages in Ubuntu Main and Universe repository.

  • WebAccess/SCADA

    Automate data acquisition, visualization, and security effortlessly with WebAccess/SCADA

Asset & Equipment Management
  • DeviceOn

    Easy-to-use interface, you can monitor the health status of each device, take real-time actions, troubleshoot problems.

  • HVAC

    HVAC energy optimization: Monitor, analyze, and optimize HVAC system performance and energy efficiency in real time.

  • PHM (Prognostics and Health Management) HOT

    Machine health and failure risk forecasting for proactive machine management

  • WebAccess/CNC

    CNC Monitoring and Connectivity Platform for Smart Manufacturing

Digital Signage
  • SignageBI

    Digital Signage Analytics and Visualization Platform

  • SignageCMS

    Digital Signage Content Management and Publishing Platform

Manufacturing
  • AgentBuilder

    Industrial AI Agent development platform for building, orchestrating, and deploying custom AI agents.

  • EdgeHub HOT

    IoT Device Management, a New Advantech Hardware Specification​

  • EdgeView

    Industrial Visualization Tool for SCADA and IoT Applications

  • OEE+ NEW

    Production Performance and OEE Optimization

  • OEEnergy

    Production and Energy Cost Analysis for Manufacturing

  • Ubuntu Pro for Devices

    Ubuntu Pro for Devices is a one-time license to get 10 year LTS security maintenance for the main operating system and additionally 25000+ open-source packages in Ubuntu Main and Universe repository.

  • WebAccess/CNC

    CNC Monitoring and Connectivity Platform for Smart Manufacturing

Energy & Utilities
  • CarbonR

    Carbon Management and Reporting Platform Aligned with ISO 14064 and ISO 14067

  • ECOWatch HOT

    Energy Management Platform for Energy Analysis, EnPI Optimization, and Energy Savings

  • HVAC

    HVAC energy optimization: Monitor, analyze, and optimize HVAC system performance and energy efficiency in real time.

Retail & Hospitality
  • CountingBI

    Comprehensive Retail Analytics Platform

  • SignageBI

    Digital Signage Analytics and Visualization Platform

  • SignageCMS

    Digital Signage Content Management and Publishing Platform

  • VisionSense HOT

    Enterprise Edge AI, Out of the Box. Comprehensive AI-Powered Computer Vision Solution for Facial, People, and Object Analysis.

Healthcare
  • iVideOR Solution

    iVideOR Solutions for video integration in the operating room

  • iWard

    The Frictionless Clinical Communication & Collaboration Platform that helps hospitals coordinate inpatient care, respond faster, and bring critical information together without adding complexity.

Smart City
  • WEDA (WISE-Edge Developer Architecture) NEW

    Empowering scalable edge AI development and intelligent orchestration.

  • Market-specific

    • Intelligent Energy Manangement
  • Generic

    • IoT Edge Device Management (EdgeHub)
    • Industrial IoT Platform and Toolset
    • Display and Vision AI Platform
Overview
Smart Factory
Trend
  • Edge AI
  • Digital O&M
Partners
  • Become a Partner
  • Catalog
Enterprises
  • Membership Program
What's New
  • Events & Webinars
  • News & Knowledge
Learn & Build
  • Training & Certification
  • Learning Hub
  • Documentation
Support Hub
  • Support Hub
  • Security Advisories
Developer Hub
  • Technical Community
  • Overview
  • Contact Us
Regions
  • Asia Pacific

Solutions
Market-specific
  • Intelligent Energy Manangement
Smart Factory
Overview
  • Smart Factory
Smart Factory
Overview
Intelligent Energy Manangement
Overview
Generic
  • IoT Edge Device Management (EdgeHub)
  • Industrial IoT Platform and Toolset
  • Display and Vision AI Platform
IoT Edge Device Management (EdgeHub)
Overview
Industrial IoT Platform and Toolset
Overview
Display and Vision AI Platform
Overview
Products
Featured Products
View All
Featured Products
  • ECOWatch
    HOT
  • EdgeHub
    HOT
  • IoTSuite
    HOT
  • OEE+
    NEW
  • PHM (Prognostics and Health Management)
    HOT
  • VisionSense
    HOT
  • WEDA (WISE-Edge Developer Architecture)
    NEW
ECOWatch
View All
EdgeHub
View All
IoTSuite
View All
OEE+
View All
PHM (Prognostics and Health Management)
View All
VisionSense
View All
WEDA (WISE-Edge Developer Architecture)
View All
Free Trial
View All
Free Trial
  • EdgeHub
    HOT
  • WEDA (WISE-Edge Developer Architecture)
    NEW
EdgeHub
View All
WEDA (WISE-Edge Developer Architecture)
View All
APIs
View All
APIs
  • DataInsight
  • KB Insight
  • WEDA (WISE-Edge Developer Architecture)
    NEW
DataInsight
View All
KB Insight
View All
WEDA (WISE-Edge Developer Architecture)
View All
Developer Tools
View All
IoT Data Platform
  • IoTSuite
    HOT
  • Ubuntu Pro for Devices
IoTSuite
View All
Ubuntu Pro for Devices
View All
Developement Framework
  • AgentBuilder
  • WEDA (WISE-Edge Developer Architecture)
    NEW
AgentBuilder
View All
WEDA (WISE-Edge Developer Architecture)
View All
Data Management & Analysis
View All
Data Management & Analysis
  • CarbonR
  • CountingBI
  • DataInsight
  • ECOWatch
    HOT
  • EdgeHub
    HOT
  • EdgeLink
  • IoT Edge
  • IoTSuite
    HOT
  • KB Insight
  • OEE+
    NEW
  • OEEnergy
  • SignageBI
  • WebAccess/SCADA
CarbonR
View All
CountingBI
View All
DataInsight
View All
ECOWatch
View All
EdgeHub
View All
EdgeLink
View All
IoT Edge
View All
IoTSuite
View All
KB Insight
View All
OEE+
View All
OEEnergy
View All
SignageBI
View All
WebAccess/SCADA
View All
Artificial Intelligence
View All
Agentic AI
  • AgentBuilder
  • DataInsight
  • KB Insight
  • PHM (Prognostics and Health Management)
    HOT
  • WEDA (WISE-Edge Developer Architecture)
    NEW
AgentBuilder
View All
DataInsight
View All
KB Insight
View All
PHM (Prognostics and Health Management)
View All
WEDA (WISE-Edge Developer Architecture)
View All
Vision AI
  • CountingBI
  • iVideOR Solution
  • VisionSense
    HOT
CountingBI
View All
iVideOR Solution
View All
VisionSense
View All
ESG & Sustainability
View All
ESG & Sustainability
  • CarbonR
  • ECOWatch
    HOT
  • HVAC
CarbonR
View All
ECOWatch
View All
HVAC
View All
Factory Modernization
View All
Digital Twin
  • IoTSuite
    HOT
IoTSuite
View All
Operations & Management
  • DeviceOn
  • EdgeView
  • IoT Edge
  • OEE+
    NEW
  • PHM (Prognostics and Health Management)
    HOT
  • VisionSense
    HOT
  • WebAccess/CNC
  • WebAccess/SCADA
DeviceOn
View All
EdgeView
View All
IoT Edge
View All
OEE+
View All
PHM (Prognostics and Health Management)
View All
VisionSense
View All
WebAccess/CNC
View All
WebAccess/SCADA
View All
Device & Remote Management
View All
Device & Remote Management
  • DeviceOn
  • EdgeHub
    HOT
  • EdgeLink
  • IoT Edge
  • iWard
  • Ubuntu Pro for Devices
  • WebAccess/SCADA
DeviceOn
View All
EdgeHub
View All
EdgeLink
View All
IoT Edge
View All
iWard
View All
Ubuntu Pro for Devices
View All
WebAccess/SCADA
View All
Asset & Equipment Management
View All
Asset & Equipment Management
  • DeviceOn
  • HVAC
  • PHM (Prognostics and Health Management)
    HOT
  • WebAccess/CNC
DeviceOn
View All
HVAC
View All
PHM (Prognostics and Health Management)
View All
WebAccess/CNC
View All
Digital Signage
View All
Digital Signage
  • SignageBI
  • SignageCMS
SignageBI
View All
SignageCMS
View All
Industries
View All
Manufacturing
  • AgentBuilder
  • EdgeHub
    HOT
  • EdgeView
  • OEE+
    NEW
  • OEEnergy
  • Ubuntu Pro for Devices
  • WebAccess/CNC
AgentBuilder
View All
EdgeHub
View All
EdgeView
View All
OEE+
View All
OEEnergy
View All
Ubuntu Pro for Devices
View All
WebAccess/CNC
View All
Energy & Utilities
  • CarbonR
  • ECOWatch
    HOT
  • HVAC
CarbonR
View All
ECOWatch
View All
HVAC
View All
Retail & Hospitality
  • CountingBI
  • SignageBI
  • SignageCMS
  • VisionSense
    HOT
CountingBI
View All
SignageBI
View All
SignageCMS
View All
VisionSense
View All
Healthcare
  • iVideOR Solution
  • iWard
iVideOR Solution
View All
iWard
View All
Smart City
  • WEDA (WISE-Edge Developer Architecture)
    NEW
WEDA (WISE-Edge Developer Architecture)
View All
Resources
Connect
What's New
  • Events & Webinars
  • News & Knowledge
Events & Webinars
View All
News & Knowledge
View All
Learn & Build
  • Training & Certification
  • Learning Hub
  • Documentation
Training & Certification
View All
Learning Hub
View All
Documentation
View All
Support
Support Hub
  • Support Hub
  • Security Advisories
Support Hub
View All
Security Advisories
View All
Developer Hub
  • Technical Community
Technical Community
View All
Topics
Featured
Trend
  • Edge AI
  • Digital O&M
Edge AI
View All
Digital O&M
View All
Ecosystem
Growth
Partners
  • Become a Partner
  • Catalog
Become a Partner
View All
Catalog
View All
Enterprises
  • Membership Program
Membership Program
View All